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HJM Systec & Solutions GmbH Hydroflex Buchta



All publications for the rubric Assembly

Pajunk GmbH develops and manufactures various medical technology products. At the headquarters in Geisingen, Baden-Württemberg, a new production and logistics center has been built, featuring a cleanroom of GMP Class D, covering an area of 1,015 m². (Source: bc-technology GmbH) Various work steps are carried out in the new cleanroom: These include, among others, the production of products for biopsies and anesthesia as well as testing and packaging processes. (Source: bc-technology GmbH) Various work steps are carried out in the new cleanroom: These include, among others, the production of products for biopsy and anesthesia as well as inspection and packaging processes. (Source: bc-technology GmbH) Some components are manufactured using the plastic injection molding process. However, production in the cleanroom has the disadvantage that the machines generate a lot of heat, which results in high energy consumption due to the installed air conditioning units. Therefore, bc-technology, in collaboration with the injection molding machine manufacturer, developed a concept that allows the machines to be integrated into the cleanroom wall without the development of unwanted particles. (Source: bc-technology GmbH) Some components are manufactured using the plastic injection molding process. However, production in the cleanroom has the disadvantage that the machines generate a lot of heat, which leads to high energy consumption by the installed air conditioning units. Therefore, bc-technology, together with the injection molding machine manufacturer, developed a concept that allows the machines to be integrated into the cleanroom wall without the development of unwanted particles. (Source: bc-technology GmbH) Some components are manufactured using the plastic injection molding process. However, production in the cleanroom has the disadvantage that the machines generate a lot of heat, which leads to high energy consumption due to the installed air conditioning units. Therefore, bc-technology, in collaboration with the injection molding machine manufacturer, developed a concept that allows the machines to be integrated into the cleanroom wall without the development of unwanted particles. (Source: bc-technology GmbH) The injection molding machine is located in the black area of the new production and logistics center. However, it can be loaded and unloaded from the cleanroom. For the injection area, a horizontally flowing filter fan unit (FFU) was attached to the housing of the injection molding machine as a protective zone, ensuring that the components are always kept under cleanroom conditions. (Source: bc-technology GmbH) The injection molding machine is located in the black area of the new production and logistics center. However, it can be loaded and unloaded from the cleanroom. For the molding area, a horizontally flowing filter fan unit (FFU) was attached to the housing of the injection molding machine as a protective zone to ensure that the components are always kept under cleanroom conditions. (Source: bc-technology GmbH) During the planning of the cleanroom, bc-technology had to consider Pajunk's requirement that machines can still be connected afterwards, which are to be put into operation at different times and independently of each other.
(Source: bc-technology GmbH) In the visitor corridor area, the cleanroom features a full-height, large-area glass wall. (Source: bc-technology GmbH)
  • Buildings & Rooms

Cleanroom solutions for the manufacturing of medical technology - sophisticated concept allows for the subsequent installation of additional machines

A clean affair: Integration of injection molding machines into the cleanroom wall reduces energy costs and prevents particle ingress

Since the 1960s, Pajunk GmbH has been developing and manufacturing various products for medical technology. To prevent contamination by germs and particles, production must take place in cleanrooms that meet the high standards of the EU-GMP guideline. However, the production of components for biopsy…

How the implementation of a cleanroom system can look was exemplified by the CEC using a demo plant at parts2clean 2018 in Stuttgart. (Source: Nerling Systemräume GmbH) The stand network provided a complete overview of the entire process chain of component cleanliness, including quality assurance. (Source: Nerling Systemräume GmbH) At the booth, two specially designed mind map displays on the topics Critical point in unpacking: A weakness in the cleanliness chain emerged in the logistics sector – that is, the segment between the end of the cleaning process and the subsequent use of the component. (Source: Nerling Systemräume GmbH)
  • Buildings & Rooms

Reduce the contamination risk of sensitive components

Weakness in logistics: Optimal technical cleanliness up to final assembly is only possible with the inclusion of transportation, storage, and unpacking

Microscopically small particles can significantly impair the functionality of sensitive components. In industries such as automotive, mechanical engineering, or micromechanics, where ever-smaller components are required, technical cleanliness is therefore becoming increasingly important. To ensure t…

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