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Pajunk GmbH develops and manufactures various medical technology products. At the headquarters in Geisingen, Baden-Württemberg, a new production and logistics center has been built, featuring a cleanroom of GMP Class D, covering an area of 1,015 m². (Source: bc-technology GmbH) Various work steps are carried out in the new cleanroom: These include, among others, the production of products for biopsies and anesthesia as well as testing and packaging processes. (Source: bc-technology GmbH) Various work steps are carried out in the new cleanroom: These include, among others, the production of products for biopsy and anesthesia as well as inspection and packaging processes. (Source: bc-technology GmbH) Some components are manufactured using the plastic injection molding process. However, production in the cleanroom has the disadvantage that the machines generate a lot of heat, which results in high energy consumption due to the installed air conditioning units. Therefore, bc-technology, in collaboration with the injection molding machine manufacturer, developed a concept that allows the machines to be integrated into the cleanroom wall without the development of unwanted particles. (Source: bc-technology GmbH) Some components are manufactured using the plastic injection molding process. However, production in the cleanroom has the disadvantage that the machines generate a lot of heat, which leads to high energy consumption by the installed air conditioning units. Therefore, bc-technology, together with the injection molding machine manufacturer, developed a concept that allows the machines to be integrated into the cleanroom wall without the development of unwanted particles. (Source: bc-technology GmbH) Some components are manufactured using the plastic injection molding process. However, production in the cleanroom has the disadvantage that the machines generate a lot of heat, which leads to high energy consumption due to the installed air conditioning units. Therefore, bc-technology, in collaboration with the injection molding machine manufacturer, developed a concept that allows the machines to be integrated into the cleanroom wall without the development of unwanted particles. (Source: bc-technology GmbH) The injection molding machine is located in the black area of the new production and logistics center. However, it can be loaded and unloaded from the cleanroom. For the injection area, a horizontally flowing filter fan unit (FFU) was attached to the housing of the injection molding machine as a protective zone, ensuring that the components are always kept under cleanroom conditions. (Source: bc-technology GmbH) The injection molding machine is located in the black area of the new production and logistics center. However, it can be loaded and unloaded from the cleanroom. For the molding area, a horizontally flowing filter fan unit (FFU) was attached to the housing of the injection molding machine as a protective zone to ensure that the components are always kept under cleanroom conditions. (Source: bc-technology GmbH) During the planning of the cleanroom, bc-technology had to consider Pajunk's requirement that machines can still be connected afterwards, which are to be put into operation at different times and independently of each other. (Source: bc-technology GmbH) In the visitor corridor area, the cleanroom features a full-height, large-area glass wall. (Source: bc-technology GmbH)
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Cleanroom solutions for the manufacturing of medical technology - sophisticated concept allows for the subsequent installation of additional machines

A clean affair: Integration of injection molding machines into the cleanroom wall reduces energy costs and prevents particle ingress

Since the 1960s, Pajunk GmbH has been developing and manufacturing various products for medical technology. To prevent contamination by germs and particles, production must take place in cleanrooms that meet the high standards of the EU-GMP guideline. However, the production of components for biopsy…
The organizers of the workshop from bc-technology, ProMediPac, and the Medical Mountains network for medical technology companies, expressed great satisfaction with the corporate cooperation and were pleased with the committed participants. Despite the limited timeframe, all tasks could be completed, ensuring that the intended learning objectives were achieved. (Source: bc-technology GmbH) Particularly helpful was the combination of theory and practice: many standards are well known, but there is still uncertainty in their practical implementation. The speakers created a trusting atmosphere, allowing participants to openly share their own experiences from everyday work, so that problems and solutions could be discussed constructively. (Source: bc-technology GmbH)
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Cleanroom Experience Workshop: New edition of the training program already planned for 2019

Repeat desired: Three cooperating companies provided participants with theoretical knowledge combined with practical exercises for everyday professional life.

The three companies bc-technology GmbH, ProMediPac Medical Packaging Technology GmbH/OW-Group gem. GmbH, and Medical Mountains AG have joined forces to organize a practical workshop on working in cleanrooms. The first edition of this training offering was held on March 8th in the cleanroom environme…
If manufacturers rely on suppliers or external materials for the production of pharmaceuticals and implants, the use of a so-called Restricted Access Barrier System (RABS) is possible. These ensure a highly pure working environment, in which interventions are only possible through permanently installed gloves. All materials are introduced into the work area via an airlock system, guaranteeing an undisturbed manufacturing process. (Source: bc-technology GmbH) HygienicSafe is optimally adapted for a wide range of applications in the GMP environment, enabling flawless and efficient work in accordance with legal regulations and binding standards. (Source: bc-technology GmbH) HygienicSafe is optimally adapted for a variety of applications in the GMP environment, thereby enabling flawless and efficient work in accordance with legal regulations and binding standards. (Source: bc-technology GmbH) HygienicSafe is optimally adapted for a variety of applications in the GMP environment, enabling flawless and efficient work in accordance with legal regulations and binding standards. (Source: bc-technology GmbH) The operation of HygienicSafe devices can be conveniently carried out via a clear touch panel. (Source: bc-technology GmbH) Dr.-Ing. (FH) Carsten Gäßner founded bc-technology GmbH in 2005 and has been responsible for the management since then. As head of the Device Technology Department, he is also responsible for the research and development of the company's cleanroom equipment. (Source: bc-technology GmbH)
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Purity Class A with HygienicSafe Devices

Product and personnel protection through cleanroom technology: particle-free work in the GMP environment with optimized HygienicSafe devices

Numerous steps in pharmacy, medical technology, biotechnology, food, and cosmetics industries require excellent quality in cleanroom technology and documentation to ensure product safety and minimize rejection rates. To guarantee safe working conditions, Good Manufacturing Practice (GMP) creates the…
When working in a cleanroom, it is essential to strictly adhere to the legal requirements regarding particle-free conditions and the correct procedures. (Source: Medical Packaging Technology GmbH/OWB-Group GmbH) Especially in cleanrooms for medical technology, it is crucial that the increasingly complex systems and components are precisely coordinated with each other. Accordingly, the requirements for the planning and design of these rooms are also very high. (Source: bc-technology GmbH) Especially in cleanrooms for medical technology, it is crucial that the increasingly complex systems and components are precisely coordinated with each other. Accordingly, the requirements for planning and designing these rooms are also very high. (Source: bc-technology GmbH) Especially in cleanrooms for medical technology, it is crucial that the increasingly complex systems and components are precisely coordinated with each other. Accordingly, the requirements for the planning and design of these rooms are also very high. (Source: bc-technology GmbH) Proper work clothing also plays a crucial role in cleanroom technology. This topic is also addressed within the experience workshop. (Source: bc-technology GmbH) When working in a cleanroom, it is essential to strictly adhere to the legal requirements regarding particle-free conditions and the correct procedures. (Source: Medical Packaging Technology GmbH/OWB-Group GmbH)
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Cleanroom Experience Workshop (March 8, 2018 in Mengen)

Learning by doing: Three companies pool their expertise in an experiential workshop and let visitors experience cleanroom technology up close

Especially in cleanrooms for medical technology, it is crucial that the increasingly complex systems and components are precisely coordinated with each other. Accordingly, the requirements for planning and designing these rooms are also very high. To give interested cleanroom, quality assurance offi…
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