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Becker Hydroflex C-Tec Piepenbrock



  • Date:
  • Seminar

Pharmaceutical Engineer (PT 25) - Block I

Event location:
Heidelberg
Organizer:
CONCEPT HEIDELBERG GmbH
PART 1: REGULATORY REQUIREMENTS
 
Influence of GMP Guidelines on Technology
  • AMWHV
  • EU GMP and Annex
  • PIC/S & WHO
  • FDA – Guide to Inspections/CFR
  • PDA / ISPE / GAMP
PART 2: DOCUMENTATION
 
Documentation according to EU-GMP
  • Document types
  • Formal requirements for documents
  • Contents of documents
  • Examples of deficiencies
WORKSHOP 1: GMP-COMPLIANT DOCUMENTATION
Inspections mostly do not take place in the production area but in the office. Procedures, standard documents, and their compliance are checked based on documents. This also applies to the technical area. In this practical exercise, you will learn to identify errors in technical GMP documents and how to avoid them.
 
PART 3: FACILITY DESIGN
 
GMP-compliant Facility Design
  • Materials
  • Surfaces
  • Containers
  • Piping
  • Seals
  • Valves
WORKSHOP 2: FACILITY DESIGN
The GMP-compliant design of a production facility is the focus of the second workshop. Using examples, you will learn how to design facilities for a given process flow and critically evaluate costs.
  • CIP-compliant Design
  • Criticality and Risk Assessment
  • Double Block and Bleed Concept
PART 4: QUALIFICATION
 
Validation / Qualification
  • Introduction / Overview
  • Regulatory Background / Objectives
  • Validation Master Plan
WORKSHOP 3: IMPACT ASSESSMENT
For each process chain, it is necessary to identify systems with a quality impact and specify the corresponding validation steps. In this workshop, you will gain insight into typical equipment lists from pharmaceutical manufacturing areas and conduct a systematic evaluation of the equipment as a team. As a validation leader, you will discuss, assess, and decide on the quality impact. Your work results form a typical work package on the way to an appropriate qualification/validation strategy.
 
Risk Analysis
  • Objectives and practical implementation
  • Direct Impact, Indirect Impact, No Impact
  • Examples
WORKSHOP 4: USER REQUIREMENT SPECIFICATION (URS) / RISK ANALYSIS
The risk analysis is the central element in plant planning and becomes a key guide in qualification. In the fourth workshop, user requirements (URS) are established, and based on this, the creation of a risk analysis is explained and practiced.
 
Requirement Specification (URS) and Functional Specification (FDS)
  • Guidelines for creation
  • Importance in qualification
Design Qualification (DQ)
  • Description / Objectives
  • Implementation options for DQ
  • Examples
Factory Acceptance Test (FAT) and Performance Test at the Operator (SAT)
  • Description / Objectives of each phase
  • Examples
Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ)
  • Description / Objectives and procedures of each qualification phase
  • Qualification vs. Commissioning
PART 5: ROUTINE OPERATIONS
 
Maintenance & Calibration
  • Maintenance and servicing throughout the lifecycle of a plant
  • Systematic predictive maintenance
  • Establishing maintenance and calibration cycles
  • Calibration by service providers
  • Calibration deviations
  • Documentation of calibration results
Technical Change Control & Handling of Malfunctions and Deviations
  • Regulatory aspects
  • Requirements for a Change Control System
  • Relationship between maintenance and change control
  • Classification of changes
  • Classification of deviations
  • Relationship between malfunctions and CAPA
  • Impacts of technical deviations


Concept-Heidelberg
CONCEPT HEIDELBERG GmbH
Rischerstraße 8
69123 Heidelberg
Germany
Phone: +49 6221 844415
Fax: +49 6221 844464
email: info@concept-heidelberg.de
Internet: http://www.gmp-navigator.com/

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