- Date:
-
- Webinar
Pharma Engineer (PT 25) - Block I - Live Online Seminar
- Event location:
- online
- Organizer:
- CONCEPT HEIDELBERG GmbH
PART 1: REGULATORY REQUIREMENTS
Influence of GMP Guidelines on Technology
- AMWHV
- EU GMP and Annex
- PIC/S & WHO
- FDA – Guide to Inspections/CFR
- PDA / ISPE / GAMP
PART 2: DOCUMENTATION
Documentation according to EU-GMP
- Document types
- Formal requirements for documents
- Contents of documents
- Examples of deficiencies
PRACTICE 1: GMP-COMPLIANT DOCUMENTATION
Inspections mostly do not take place on-site but in the office. Processes, standard documents, and their compliance are checked through documents. This also applies to the technical area. In this practical exercise, you will learn to identify errors in technical GMP documents and how to avoid them.
Inspections mostly do not take place on-site but in the office. Processes, standard documents, and their compliance are checked through documents. This also applies to the technical area. In this practical exercise, you will learn to identify errors in technical GMP documents and how to avoid them.
PART 3: FACILITY DESIGN
GMP-Compliant Facility Construction
- Materials
- Surfaces
- Containers
- Piping
- Seals
- Valves
PRACTICE 2: FACILITY DESIGN
The GMP-compliant design of a production facility is the focus of the second practical part. Using an example, you will learn how to design a facility for a given process flow or how to correct it during FAT and critically assess costs.
The GMP-compliant design of a production facility is the focus of the second practical part. Using an example, you will learn how to design a facility for a given process flow or how to correct it during FAT and critically assess costs.
PART 4: QUALIFICATION
Validation / Qualification
- Introduction / Overview
- Regulatory background / objectives
- Validation Master Plan
PRACTICE 3: IMPACT ASSESSMENT
For each process chain, it is necessary to identify systems with a quality impact and specify the corresponding validation steps. In this practical part, you will gain insight into typical equipment lists from pharmaceutical manufacturing areas and see how a systematic assessment of equipment can be carried out. Key here: the quality impact. Based on the results, appropriate qualification/validation strategies can later be established.
For each process chain, it is necessary to identify systems with a quality impact and specify the corresponding validation steps. In this practical part, you will gain insight into typical equipment lists from pharmaceutical manufacturing areas and see how a systematic assessment of equipment can be carried out. Key here: the quality impact. Based on the results, appropriate qualification/validation strategies can later be established.
Risk Analysis
- Objectives and practical implementation
- Direct Impact, Indirect Impact, No Impact
- Examples
PRACTICE 4: USER REQUIREMENT SPECIFICATION (URS) / RISK ANALYSIS
Risk analysis is the central element in planning a facility and becomes a key guide in qualification. In the fourth practical part, user requirements (URS) are established, and based on this, the creation of a risk analysis is explained.
Risk analysis is the central element in planning a facility and becomes a key guide in qualification. In the fourth practical part, user requirements (URS) are established, and based on this, the creation of a risk analysis is explained.
- Part 1: User Requirement Specification
- Part 2: Risk Analysis
Design Qualification (DQ)
- Description / Objectives
- Implementation options for DQ
- Examples
Factory Acceptance Test (FAT) and Performance Qualification at the Operator (SAT)
- Description / Objectives of each phase
- Examples
Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ)
- Description / Objectives and processes of each qualification phase
- Qualification vs. Commissioning
PART 5: ROUTINE OPERATIONS
Maintenance & Calibration
- Maintenance and upkeep throughout the lifecycle of a facility
- Systematic predictive maintenance
- Establishing maintenance and calibration cycles
- Calibration by service providers
- Calibration deviations
- Documentation of calibration results
Technical Change Control & Handling of Malfunctions and Deviations
- Regulatory aspects
- Requirements for a Change Control System
- Relationship between maintenance and Change Control
- Classification of changes
- Classification of deviations
- Relationship between malfunctions and CAPA
- Impacts of technical deviations

CONCEPT HEIDELBERG GmbH
Rischerstraße 8
69123 Heidelberg
Germany
Phone: +49 6221 844415
Fax: +49 6221 844464
email: info@concept-heidelberg.de
Internet: http://www.gmp-navigator.com/








